Sharp gf9696 low volume issue

Discussion in 'Tech talk' started by docs, Dec 9, 2016.

  1. docs

    docs Member

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    Well I finally got the time to look over this and figure out the low volume issue.

    Here is a bit of a breakdown.

    There was no doubt about it, the volume was low, clear and working but I would say roughly less than half the volume it should be beating out.

    I tried the usual things to see if I could affect the volume, poking around and generally being a bit of a nuisance in the vain attempt of making the volume alter a little.

    It worked, because I noticed that the SNRS switch on the front made the volume go even quieter when off than when on.

    I did check the connections mentioned above but found them to be in good working order, one is ground and the other is the power rail.

    With this information I set about downloading a beautifully clear service manual from Norm's site instead of using the crappy scanned versions doing the rounds.

    I then focussed my attention on the power line and looking for a general idea of the flow of signal by looking at the block diagram.

    After checking the power amp chips and establishing that those were working fine I then started looking for the single common components.

    Back to the block diagram I could see some single components common to both channels.

    This is what I started to focus my attention on:

    [​IMG]


    These two IC's are located on the power board, the same board where the power amps are located.

    See the noise reduction (SNRS) SW202?

    At this stage I think I'm onto something so I go about checking voltages and find that IC551 checks out voltage wise, apart form the pins being fed from the peak detector IC552.

    After a few more checks I focussed my attentions to the circuit around IC552.

    Checking the circuit diagram for this section, I could see that the SW202 was directly involved here in feeding the input signal to the IC552 pin 6.

    [​IMG]


    Voltage checks on IC552 were not looking right but I was being careful to note that SW202 affects the voltage on IC552 so I checked with the switch on or off and found that there was no difference... and there most certainly should have been...

    In order to prove that the IC was faulty I checked the resistors and noted that D554 was showing as though it could be shorted by allowing resistance readings in both directions so I lifted that diode out of the board to check it to be 100%. The diode checked out fine.

    I did a quick search online for a replacement to LM385N and to my amazement found one in our local supply store Maplin for 0.39p. Picked one of these up the next day on lunch from work.

    I figured that for the price I couldn't go wrong and if this gave the same results as before at least I knew I was in the right area and it could be another component such as a bad cap or resistor affecting the flow in the circuit.

    That night I replaced the IC in 2 minutes and powered it up.

    Hey Presto! volume had returned and was much louder. The kind of loudness I would expect.

    IC552 is a very simple little chip.

    In and amongst the above I checked the diagram of that chip since I couldn't see it in the service manual.

    When I looked at the diagram and saw the voltages I was getting I became more and more convinced that this IC was the fault.

    [​IMG]


    Hope this helps with others experiencing this issue in the future.
     
    T-ster likes this.
  2. T-ster

    T-ster Moderator Staff Member S2G Supporter

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    Glad this post was saved Doc, very good work and very helpful for future repairs :)
     
  3. davebush

    davebush Active Member

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    Nice one Dave
     
  4. superduper

    superduper New Member

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    I think that this is a common problem on these high end GF models, so this info is definitely valuable. Thanks Dave.
     
  5. Deliverance

    Deliverance Active Member

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    A helpful informative post Dave.
     
  6. Patron

    Patron Active Member

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    Great info Docs, thanks.
     

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